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  • Screen Printing Glossary Part 1

    Artwork: Common term for an image or text that will be used for printing.

    Automatic Press: A screen printing press in which the printing and the operation of the machine is accomplished through the use of electric servos and hydraulics. An automatic screen printing press has a much higher production rate than a manual press and will typically produce a higher quality print result.

    Blockout: An emulsion like chemical that is used to cover pin holes and to block out any area of the screen that you do not want ink to pass through.

    BMP - BMP (short for bitmap) is a graphic format used internally by the Microsoft® Windows®graphics subsystem and used commonly as a simple graphics file format on that platform. BMP files are usually not compressed and are typically much larger than compressed image file formats such as JPEG or PNG. Despite some shortcomings, the simplicity of BMP and widespread use in Microsoft® Windows® and elsewhere (as well as the fact that this format is well-documented and free of patents) make it a very common format. As such, many image programs are likely able to read in BMP files.

    Burn: To expose an emulsion coated screen to a light source to create a stencil.

    Capillary Film: A light sensitive film, used to create a stencil, that when applied to a screen with water adheres to the mesh by capillary action.

    Coating: The process of applying direct emulsion to a screen.

    Conveyor Dryer: A belt dryer used for curing inks.

    Coroplast: A solvent ink used in printing coroplast blanks.

    Curable Reducer- An additive to plastisol ink to decrease viscosity.

    Cure: The process of using heat to completely fuse plastisol ink. Technically incorrect term for “drying” ink.

    Dark Garment- Shirts darker in color such as black, royal, green, red, etc.

    Darkroom: A room devoid of light used for the purpose of drying screens coated with emulsion or capillary film.

    Degrease: The process of washing a screen with a cleaning solution to remove all traces of dirt and oils prior to coating with emulsion.

    Dehaze: using a caustic cleaning agent to remove ghosted images from a screen.

    Dehumidifier- Used to remove water vapor in the area. Making a dry environment for screen preparation.

    Diazo Emulsion: A two part photosensitive emulsion.

    Discharge inks - used to print lighter colors onto dark background fabrics, they work by removing the dye in the garment leaving a much softer texture. They can be tinted with color pigments but exact colors are difficult to control.

    Dots per inch (DPI) is a measure of spatial printing or video dot density, in particular the number of individual dots that can be placed in a line within the span of 1 inch (2.54 cm).

    Durometer: unit of measurement used to describe the “hardness” of rubber. In screen printing, durometer relates to the “hardness” of a squeegee blade.

    Emulsion: Photosensitive chemical in either liquid, roll or sheet form that is applied to a screen and used for the purpose of making a stencil.

    Enamel: A high gloss multi-purpose ink designed for long term outdoor application.

    Exposure: Exposing an emulsion coated screen to light to create a stencil. Also known as “burning” a screen.

    Exposure Calculator: A device used to determine the optimum exposure time for screen making.

    Fish Eyes: An undesirable condition that occurs when screens are not degreased and/or dried properly. Fish eyes appear as round spots on a screen once the emulsion has dried.

    Flash Cure: To partially cure a print by subjecting the print to a heat source for a short amount of time.

    Flash Cure Unit: An infrared heating element that is typically attached to a rotary turntable, positioned above the platen and used for the purpose of bringing a print to a partially cured state so a second print stroke can be applied to achieve desired opacity. A flash cure unit can also be used to completely cure a print.

    Flocking - consists of a glue printed onto the fabric and then foil or flock (or other special effect) material is applied for a mirror finish or a velvet touch.

    Four-Color Process: Also known as CMYK or Full Color Process. A printing technique utilizing four ink colors (Cyan, Yellow, Magenta and Black) to print the entire color spectrum.

    Full Cure: A state in which the plastisol ink film has completely fused, typically when a temperature of 320 degrees has been reached.

    Foil: Brilliant, high-gloss metallic foils applied with a heat press.

    GIF - Both GIF and JPEG images are widely used on the Web and are supported by all Web browsers and other Web software. Charts, screen shots and technical drawings are compressed best as GIF, which only hold up to 256 colors (eight bit color). Most photographs are better as a JPEG, which supports 24 bit color and has the option of several compression levels (the choice depends on how much degradation you can tolerate). If you save a scanned image in both formats, you may see a dramatic difference in file size between them.

    Glitter/Shimmer - metallic flakes are suspended in the ink base to create this sparkle effect. Usually available in gold or silver but can be mixed to make most colors.

    Gradient: The representation of halftones dots from 100% to 0%

    Halftone: A color or grayscale image that has been converted into a series of large and small dots.

    Halftone Dot Types: Shapes of halftone dots. An elliptical dot is the ideal dot shape for screen printing. Round, square and diamond shaped dots are also used.

    Halftone Line Count: Number of lines per inch (LPI) also known as line or screen frequency. The lower the LPI, the larger the halftone dots will be. Common halftone line counts for garment screen printing is a range from 35 LPI to 65 LPI.

    Hand: How a print feels when touched. A print is commonly described as having a soft hand or a rough hand.

    High Density: A special effect also known as lenticular printing. A method by which normally flat static images convey depth. This is done by using an extremely thick stencil and with inks made especially for this purpose.

    Infrared: Specific energy wavelengths which produce heat. IR radiation is typically used to develop the heat in a heating element of a flash cure unit or electrical textile dryer.

    Ink: Common term used to describe the printable substance that is used to make a print. In the textile printing business, the most widely used ink is plastisol.

    JPEG- This term stands for Joint Photographic Experts Group. It is the name of the committee that developed the format. A JPEG is a compressed image file format. The JPEG format is best for compressing photographic images. If you see a large colorful image on the Web, it is most likely a JPEG file.

    Light Garment: White or pastel colored garments

    Line Art: Black and White artwork consisting of no halftones or color.

    Manual Press: Press used for transfer ink to a substrate manually.

    Mesh: Woven material that makes up the printable portion of the screen.

    Mesh Count: The number of threads in one square inch of screen fabric, measured in both directions. The lower the number, the coarser the mesh and the larger the screen opening.

    Micro-registration: a mechanical adjustment on the print head of a screen printing press used for precise movement and alignment when lining up or adjusting a print ***.

    Monofilament: Screen fabric woven from single strand threads.

    Off-contact: A method of screen printing of having a slight gap between the screen and the substrate for improved printability.

    Opacity: An ink’s ability to cover the underlying color of the substrate.

    Overexposed: Exposing a screen for too long of a period of time resulting in a screen that will be difficult or impossible wash out.

    Platen Adhesive: Adhesive in either spray or liquid form that is used to hold down garment on shirt board when printing.

    Platen Mask: A paper based tape that is applied to a shirt board (platen) for protection.

    Pantone : A set of standard colors for printing, each of which is specified by a single number.

    Pinholes: Unwanted tiny specs that appear in the stencil after exposure.


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